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Feb 16, 2013 Paper # 25 Copper Mountain Overview on the Grinding Mills and The Copper Mountain SAG mill is 10363 mm [34 feet] long. They are overflow discharge ball mills with inside diameters of 7315 mm [24 feet] and grinding »More detailed
The Copper Mountain SAG mill is 10363 mm [34 feet] in diameter and 6096 mm [20 feet] long. It is a grate discharge mill with an inside diameter of 10363 mm [34 feet] and a grinding length of 5334 mm [17.5 feet]. The mill is driven by two 8,500 horsepower ABB motors. Figure 2 The 34’ x 20’ SAG mill
Copper Mountain first feed to the SAG mill occurred in late May, 2011. The circuit began ramp up in mid-June of that year, with more consistent operating run times on the SAG and Ball mills. Plant throughput in SAG mill discharge screen opening slot size and initiating the overall expert system into the control
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The SAG mill has a trommel on the discharge end of it. Oversize is returned to the mill by a bucket wheel and water jet. Trommel undersize was pumped to a vibrating screen where the screen oversize was sent back to the mill and the undersize was pumped to the cyclone circuit. Figure 2 shows the flowsheet for line 2 with only the trommel,
CASE STUDY: Copper Installation THE SCENARIO: Using the current footprint, the customer wanted to replace an existing screen in a Sag Mill copper installation with a General Kinematics STM-SCREEN™. The SAG discharge screen experienced surges of material (25%-40% solids) from the SAG mill, which overloaded their existing screen. During
Relation between Sag mill solid and product P80! Both are dependent on feed size. Dependent on Volume % solids in SAG mill. Dependent on ball charge volume. Hardness of ore. Recirculation load. Dependent on P80% size. All other parameters are secondary. In general Sag mill solids are kept at 70% by wt. Operating grinding circuit is an art.
Feb 16, 2013 Paper # 25 Copper Mountain Overview on the Grinding Mills and The Copper Mountain SAG mill is 10363 mm [34 feet] long. They are overflow discharge ball mills with inside diameters of 7315 mm [24 feet] and grinding »More detailed
CASE STUDY: Copper Installation THE SCENARIO: Using the current footprint, the customer wanted to replace an existing screen in a Sag Mill copper installation with a General Kinematics STM-SCREEN™. The SAG discharge screen experienced surges of material (25%-40% solids) from the SAG mill, which overloaded their existing screen. During
The SAG mill has a trommel on the discharge end of it. Oversize is returned to the mill by a bucket wheel and water jet. Trommel undersize was pumped to a vibrating screen where the screen oversize was sent back to the mill and the undersize was pumped to the cyclone circuit. Figure 2 shows the flowsheet for line 2 with only the trommel,
Relation between Sag mill solid and product P80! Both are dependent on feed size. Dependent on Volume % solids in SAG mill. Dependent on ball charge volume. Hardness of ore. Recirculation load. Dependent on P80% size. All other parameters are secondary. In general Sag mill solids are kept at 70% by wt. Operating grinding circuit is an art.
You may find more information regarding the SAG discharge if you search them as "scats" (broken ball chips). Safety Notes; they result from internal stresses in the balls impact and heat energy in the SAG mill causing a Martensite transformation in the ball (Crystals form in the metal) and they have a potential to rupture with very sharp edges.
Developments in SAG Mill Design and Operation Over the last few years, SAG mill manufacturing technology has advanced rapidly. The bounds of mill size have been pushed from two directions. Firstly, the advent of ring motors has removed the constraint applied by the power that a
Sep 10, 2012 This is a ¨low quality¨video of a SAG Mill´s discharge. But in any case, a SAG mill for you to see. xMetallurgist.ca
• 12.8 Mt/a of copper-gold bearing ore from the open pit • Plant Feed Grades are 0.75% Cu and 0.33g/t of Au and 3.8g/t of Ag • Concentrate quality is +25% Cu, 7 g/t of Au and 60g/t of Ag • Primary Grinding Circuit contains 34 ft × 18 ft (13MW) SAG mill 24 ft × 39 ft (13 MW) ball mill •
Oct 15, 2020 The mill has a diameter of 3.8m and an EGL of 6.6m. The mill will be charged with high chrome grinding media at a diameter of 40mm by means of the grinding building hoist and a ball kibble. The discharge reports to the cyclone feed hopper, where it combines with the SAG mill discharge and will be pumped to the mill cyclones. Flotation
Copper has been weakly and irregularly re-precipitated in the upper zones of the deposits. Secondary sulphides are dominantly chalcocite with minor covellite and rare native copper. Discharge from each SAG mill will be cycloned to recover the finished product whilst unfinished product will be evenly split between two ball-mill circuits. The
E. Azimi, S. Banisi, G. Langarizadeh, and M. Dehgani, "Investigating Sarcheshmeh Copper Complex SAG mill Discharge Grate Performance," Daneshkade Fanni Tehran
Mar 01, 2021 Trans. Nonferrous Met. Soc. China 31(2021) 792−806 Interaction effects of flotation reagents for SAG mill reject of copper sulphide ore using response surface methodology Ali AHMADI, Mojtaba REZAEI, Seyed Mohammad SADEGHIEH Department of Mining Engineering, Isfahan University of Technology, Isfahan 84156-83111, Iran Received 25 March 2020; accepted 15 January 2021
based on pilot plant SAG mill discharge size distributions, pilot plant SAG mill specific power, pilot plant ball mill specific power, pilot plant product size distributions and Bond-type calculations (as reported by Rowland (Rowland, 1982) and modified by Minproc). SAG Mill Dimensions: The SAG mill was designed for monzonite ore, with
The SAG mill trommel screen provides a simple mechanism to classify large volumes of mill product.. Many designers and mill operators believe that the benefits of simplicity and the ability to handle throughputs in excess of 5 000 tph of solids make trommels the preferred equipment for this application.
E. Azimi, S. Banisi, G. Langarizadeh, and M. Dehgani, "Investigating Sarcheshmeh Copper Complex SAG mill Discharge Grate Performance," Daneshkade Fanni Tehran
CASE STUDY: Copper Installation THE SCENARIO: Using the current footprint, the customer wanted to replace an existing screen in a Sag Mill copper installation with a General Kinematics STM-SCREEN™. The SAG discharge screen experienced surges of material (25%-40% solids) from the SAG mill, which overloaded their existing screen. During
The SAG mill has a trommel on the discharge end of it. Oversize is returned to the mill by a bucket wheel and water jet. Trommel undersize was pumped to a vibrating screen where the screen oversize was sent back to the mill and the undersize was pumped to the cyclone circuit. Figure 2 shows the flowsheet for line 2 with only the trommel,
I-307 circuit, with the SAG mill discharge split to the two ball mills. The circuit averaged 550 tph and exceeded 600 tph during periods when the SAG
Mar 01, 2021 Trans. Nonferrous Met. Soc. China 31(2021) 792−806 Interaction effects of flotation reagents for SAG mill reject of copper sulphide ore using response surface methodology Ali AHMADI, Mojtaba REZAEI, Seyed Mohammad SADEGHIEH Department of Mining Engineering, Isfahan University of Technology, Isfahan 84156-83111, Iran Received 25 March 2020; accepted 15 January 2021
SAG mill/ball mill combinations. The SAG mill (5000 x 2800 mm, 750 KW) reduces the ore to minus 1mm. The SAG mill discharge is cycloned, with a cut 80% less than 75 µm, the underflow passing to a ball mill (4000 x 6000 mm, 1.4 MW), with the cyclone overflow joining the ball mill discharge. The combined ball mill discharge is then cycloned
AG/SAG mill feed, trommel screen undersize product (-5.00 +0.00 mm), ball mill discharge and cyclone feed, overflow and underflow have been conducted in order to characterize the particle size distribution in the products and to carry out mass balancing of grinding circuits.
Jul 03, 2017 The challenge The SAG mill discharge application at this copper mine had undergone several attempts to optimise pump wear life. Initially the SAG mill discharge pump installation was a rubber lined Warman® AH® 8/6 pump which had a service life of approximately 850 hours. However, the reliability of the rubber lined pump was a concern as the
SAG mill Optimisation and increasing throughput at the Phu Kham Copper-Gold Operation a success story Watch . Optimising the operation of paste thickening at the Yara Siilinjärvi Plant Watch . Modular SAG mill discharge trommel for maintenance flexibility and performance Watch . Session 3B Discussion Automation and Control Watch .
PRODUCT: SAG MILL ACE Antofagasta PLC’s Minera Los Pelambres has one of the largest open pit mines in Chile and produces approxi-mately 320,000 tonnes of copper concentrate annually. When copper prices are high, producers look to increase production by eliminating process bottlenecks. At Minera Los Pelambres, as at many mines, SAG mill throughput
Feb 26, 2019 “Many SAG mill liner designs perform very well in their objective to achieve the desired particle size and protect the mill structure. However, no matter how well a mill is operated, and no matter how well a liner design performs, a mill is only as good as its ability to discharge the slurry out of the mill.
Apr 12, 2021 One of three Beast SAG mill discharge screens at Cobre Panama’s processing complex “Despite the challenges of COVID, we are currently doing well as we work towards our 85 Mt/y continuous throughput target. Also, over the last 6-12 months we have scoped some concurrent, complementary projects that should allow us to reach 100 Mt/y and beyond.”
Mar 16, 2015 SAG Mill Feed Size, F100 300 mm Feed Size, F80 125 mm Ore SG 2.9 Required Mill Discharge Size, P80 Not defined Ball Charge 10 to 18% Total Charge 26% Design Bond Ball Mill WI (closing 106 microns) Refer Table 2 Design Bond Rod Mill WI (closing 1180 micron) Refer Table 2 Circuit Fresh Feed Rate Nominal 1,500 tph Circuit Fresh Feed Rate
Ball Mill Grate Discharge Type In a grate discharge ball mill, a grate is installed at discharge end of the ball mill which classifies ground particles and permits particles with a size smaller than grate openings size to pass and leave the mill. The larger particles will be kept inside the mill